|本期目录/Table of Contents|

[1]张 正,方志梅*,周亚申.面向装配节点平衡的产品生产物流协调优化研究[J].宁波大学学报(理工版),2020,33(3):26-32.
 ZHANG Zheng,FANG Zhimei*,ZHOU Yashen.Coordination optimization of product production logistics for assembly node balance[J].Journal of Ningbo University(Natural Science & Engineering Edition),2020,33(3):26-32.
点击复制

面向装配节点平衡的产品生产物流协调优化研究(PDF)
分享到:

《宁波大学学报》(理工版)[ISSN:1001-5132/CN:33-1134/N]

卷:
第33卷
期数:
2020年3期
页码:
26-32
栏目:
出版日期:
2020-05-10

文章信息/Info

Title:
Coordination optimization of product production logistics for assembly node balance
作者:
张 正 方志梅* 周亚申
宁波大学 机械工程与力学学院, 浙江 宁波 315211
Author(s):
ZHANG Zheng FANG Zhimei* ZHOU Yashen
Faculty of Mechanical Engineering & Mechanics, Ningbo University, Ningbo 315211, China
关键词:
生产物流 多瓶颈 瓶颈负荷控制 主次瓶颈协调 SIMIO仿真
Keywords:
production logistics multiple bottlenecks bottleneck load control primary and secondary bottleneck coordination SIMIO simulation
分类号:
TH166
DOI:
-
文献标志码:
A
摘要:
在由多个并行零件生产线和装配线组成的产品生产物流中, 各生产线的瓶颈工序制约了装配节点及其整个生产物流的平衡. 为此, 基于约束理论和JIT(Just In Time)思想, 提出主、次瓶颈的概念及其判别方法和主瓶颈拉动次瓶颈、瓶颈前后拉动生产与平行顺序移动生产相结合的生产策略, 研究了基于负荷率的瓶颈工序负荷控制方法和主瓶颈触发次瓶颈拉式生产的时间控制方法, 使瓶颈工序利用率最大化, 各个零件到达装配节点的同步性得到改善. 算例的SIMIO仿真结果表明, 装配节点的在制品存量大幅度减少, 利用率提高.
Abstract:
In product production logistics consisting of multiple parallel parts’ production lines and assembly lines, the bottleneck process of each production line constrains the balance of assembly nodes and their entire production logistics. Based on the theory of constraints and JIT (Just In Time), the concept of primary and secondary bottlenecks and their identification method are proposed, together with the production strategy combining the idea of the primary bottleneck pulling the secondary bottleneck, further pulling the production, and then the parallelly sequential shifting the production. The bottleneck process load control method and the time control method of pull production triggered by the primary and secondary bottlenecks are studied to maximize the utilization of the bottleneck process and improve the synchronism of individual part’s arrival to the assembly node. The simulation results in SIMIO show that the WIP (Work In Process) of the assembly node is greatly reduced and the utilization rate is improved.

参考文献/References:

[1] Fernandes N O, Land M J, Carmo-Silva S. Workload control in unbalanced job shops[J]. International Journal of Production Research, 2014, 52(3):679-690.
[2] 许一敏. 基于瓶颈的BTO供应链响应时间优化与控制研究[D]. 武汉: 华中科技大学, 2009.
[3] Thürer M, Stevenson M, Silva C, et al. Drum-buffer-rope and workload control in high-variety flow and job shops with bottlenecks: An assessment by simulation[J]. International Journal of Production Economics, 2017, 188:116-127.
[4] Li L, Chang Q, Ni J, et al. Real time production improvement through bottleneck control[J]. International Journal of Production Research, 2009, 47(21):6145-6158.
[5] Hu H T, Jiang Z B, Zhang H. A dynamic WIP control strategy for bottlenecks in a wafer fabrication system[J]. International Journal of Production Research, 2010, 48 (17):5221-5233.
[6] 周宏明, 陈亚绒, 管在林, 等. 面向存在瓶颈的一般流水车间的集成负荷控制方法[J]. 系统工程, 2015, 33(10): 15-21.
[7] Wang Y H, Cao J, Kong L X. Hybrid Kanban/Conwip control system simulation and optimization based on theory of constraints[C]. IEEE International Conference on Intelligent Computing and Intelligent Systems, China, Shanghai, 2009.
[8] 丘浩. 基于JIT思想对汽车玻璃生产线WIP的控制策略[J]. 价值工程, 2014, 33(25):34-37.
[9] 范林胜, 邓建新, 陈一辉, 等. 基于仿真的某发动机混合生产线的均衡改进[J]. 组合机床与自动化加工技术, 2016(8):118-123.
[10] 高举红, 陈思宇, 刘晓宇. 基于精益设计的生产能力分析与现场物流改善[J]. 工业工程, 2010, 13(1):90-96.
[11] 蔺宇, 郭洁. 基于JIT的流水线生产效率提升方法研究[J]. 工业工程与管理, 2012, 17(3):124-128.
[12] Saranya P, Fumio A. The design of Kanban system for improving bottleneck problem of multiproduct[C]. IEEE 6th International Conference on Awareness Science and Technology (iCAST), France, Paris, 2014.
[13] 张磊, 李中原. 基于IE方法的组装生产线平衡研究—–以A公司为例[J]. 工业工程, 2017, 20(3):45-52; 74.
[14] Huang L, Gao Y, Qian F, et al. Design of a multi-product Kanban system based on bottleneck analysis[C]. The 2nd International Conference on Computer and Automation Engineering (ICCAE), Singapore, 2010.
[15] 荆全忠, 杨晶. 基于价值流图的抽油杆生产线平衡优化研究[J]. 工业工程与管理, 2014, 19(5):18-23.
[16] 刘金波, 张正, 方志梅. 基于瓶颈指数的生产物流瓶颈监测研究[J]. 宁波大学学报(理工版), 2019, 32(4):50- 56.
[17] 刘志, 蒋增强, 龚本刚. 基于两种瓶颈度的制造车间多瓶颈动态预测方法[J]. 中国机械工程, 2014, 25(14): 1910-1915.

备注/Memo

备注/Memo:
收稿日期:2019-10-29.宁波大学学报(理工版)网址:http://journallg.nbu.edu.cn/
基金项目:浙江省自然科学基金(Y16G010004).
第一作者:张正(1994-),男,浙江宁波人,在读硕士研究生,主要研究方向:制造系统与制造模式.E-mail:15968001682@163.com
*通信作者:方志梅(1961-),女,浙江宁波人,教授,主要研究方向:制造系统与制造模式.E-mail:fangzhimei@nbu.edu.cn
更新日期/Last Update: 2020-05-06